Production, Cost Reduction & Supplier Quality Solutions

What needs to change: a prototype ready for production, a product that costs less to make, or a quality problem resolved at its cause.

Prototype to Production

You have a prototype or design. You need to know what is ready for production, what still needs work and how to move forward.

What needs to be proven before production?

Review the existing design and test results against the intended materials, processes, volumes and quality requirements. Focus the work on the gaps that matter.

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Product Cost Reduction

Your product is already designed or in production, but it costs too much to make. Look at the design and the way it is manufactured before assuming a cheaper supplier is the answer.

Where is the cost coming from?

Start with the product requirements, production volumes and current cost breakdown. Compare potential savings with tooling, engineering, testing and other costs of making the change.

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Supplier Quality Improvement

You have repeated defects, rejected batches or unstable supplier quality. You need to protect current production and make a change that prevents the problem from recurring.

Why does this problem keep returning?

Distinguish between the cause of the defect and the reason existing controls missed it. Replacing a batch may contain the immediate problem without fixing either.

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What’s next for your product?

Show us what you have and tell us what you need.

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